滾壓復合機是一種在門窗加工行業(yè)中廣泛使用的設備,特別是在鋁合金型材的加工過程中起著關重要的作用。以下是滾壓復合機的詳細介紹:
Rolling composite machine is a widely used equipment in the door and window processing industry, especially playing a crucial role in the processing of aluminum alloy profiles. The following is a detailed introduction to the rolling composite machine:
一、工作原理
1、 Working principle
滾壓復合機主要利用三組硬質(zhì)滾壓輪(或滾壓刀盤)對穿有隔熱條的鋁合金型材進行壓合處理。通過滾壓輪的滾動壓力,使鋁合金型材與隔熱條緊密結(jié)合,形成整體強度更高的隔熱斷橋鋁型材。
The rolling composite machine mainly uses three sets of hard rolling wheels (or rolling cutters) to press and treat aluminum alloy profiles with insulation strips. By using the rolling pressure of the rolling wheel, the aluminum alloy profile is tightly combined with the insulation strip to form a higher overall strength insulation bridge aluminum profile.
二、主要特點
2、 Main features
高精度壓力控制:滾壓復合機配備高精度數(shù)字式壓力傳感器,能夠準確測出滾壓過程中的壓力值,并通過電子顯示器進行顯示,便于操作人員精確調(diào)整,保證型材的滾壓質(zhì)量。
High precision pressure control: The rolling composite machine is equipped with a high-precision digital pressure sensor, which can accurately measure the pressure value during the rolling process and display it through an electronic display, making it easy for operators to adjust accurately and ensure the rolling quality of the profile.
自動化程度高:設備采用電動升降整體刀盤結(jié)構(gòu),可以根據(jù)不同料型的高度自動對刀,無需人工調(diào)整托料棍及兩側(cè)輔助托料架,節(jié)省調(diào)整時間,提高工作效率。
High degree of automation: The equipment adopts an electric lifting integrated cutterhead structure, which can automatically adjust the knife according to the height of different material types, without the need for manual adjustment of the feeding rod and auxiliary feeding racks on both sides, saving adjustment time and improving work efficiency.
穩(wěn)定性強:滾壓復合機的主要元器件多采用進口配件,性能可靠,整機噴塑處理,美觀耐用。同時,設備還配有壓料機構(gòu),采用雙絲杠設計,有效解決壓料不穩(wěn)、型材彎曲等問題。
Strong stability: The main components of the rolling composite machine are mostly imported parts, with reliable performance. The whole machine is treated with spray coating, which is beautiful and durable. At the same time, the equipment is also equipped with a pressing mechanism, which adopts a double screw design to effectively solve problems such as unstable pressing and bending of profiles.
適用范圍廣:滾壓復合機適用于鋁木、鋁塑、鋁塑鋁等各種斷橋鋁型材的加工,滿足不同客戶的需求。
Wide applicability: The rolling composite machine is suitable for processing various bridge cut aluminum profiles such as aluminum wood, aluminum-plastic, and aluminum-plastic aluminum, meeting the needs of different customers.
操作簡便:設備設計人性化,操作手柄舒適,開啟方便靈活。同時,每個使用動作都經(jīng)過嚴格檢驗和疲勞試驗,確保長期使用過程中的穩(wěn)定性和可靠性。
Easy to operate: The device design is user-friendly, the operating handle is comfortable, and the opening is convenient and flexible. At the same time, each usage action undergoes strict inspection and fatigue testing to ensure stability and reliability during long-term use.
三、技術(shù)數(shù)據(jù)(以某型號為例)
3、 Technical data (taking a certain model as an example)
電機:380V 50Hz
Motor: 380V 50Hz
功率:3.5KW
Power: 3.5KW
進給速度:6-60m/min(變頻調(diào)速)
Feed rate: 6-60m/min (variable frequency speed regulation)
可加工型材尺寸:280*380(mm)
Machinable profile size: 280 * 380 (mm)
設備外形尺寸:160011001580(mm)
Equipment dimensions: 160011001580 (mm)
重量:約1300kg
Weight: Approximately 1300kg
四、應用領域
4、 Application Fields
滾壓復合機主要應用于門窗加工行業(yè),特別是斷橋鋁門窗的生產(chǎn)過程中。通過滾壓復合機的處理,可以使鋁合金型材與隔熱條緊密結(jié)合,提高門窗的隔熱性能和整體強度,滿足現(xiàn)代建筑對、和美觀的要求。
The rolling composite machine is mainly used in the door and window processing industry, especially in the production process of broken bridge aluminum doors and windows. By processing with a rolling composite machine, aluminum alloy profiles can be tightly combined with insulation strips, improving the insulation performance and overall strength of doors and windows, and meeting the requirements of modern buildings for energy conservation, environmental protection, and aesthetics.
五、注意事項
5、 Precautions
在使用滾壓復合機時,應嚴格遵守操作規(guī)程和規(guī)范,定期對設備進行維護和保養(yǎng),確保設備的正常運行和延長使用壽命。同時,操作人員應具備相應的知識和技能,能夠熟練掌握設備的操作方法和調(diào)整技巧。
When using the rolling laminating machine, it is necessary to strictly follow the operating procedures and safety regulations, regularly maintain and upkeep the equipment to ensure its normal operation and extend its service life. At the same time, operators should possess corresponding professional knowledge and skills, and be able to proficiently master the operation methods and adjustment techniques of the equipment.
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