按自動(dòng)化程度分類

Classified by degree of automation

手動(dòng)開(kāi)齒穿條機(jī)：這類設(shè)備結(jié)構(gòu)相對(duì)簡(jiǎn)單，價(jià)格親民，適合小型門窗加工廠或?qū)Ξa(chǎn)量要求不高的企業(yè)。操作人員手動(dòng)控制設(shè)備的開(kāi)齒和穿條動(dòng)作，雖勞動(dòng)強(qiáng)度較大，但靈活性高，能應(yīng)對(duì)多樣化的型材加工需求。

Manual toothed threading machine: This type of equipment has a relatively simple structure and is affordable, suitable for small door and window processing factories or enterprises with low production requirements. The operator manually controls the opening and threading actions of the equipment. Although the labor intensity is high, it has high flexibility and can cope with diverse profile processing needs.

半自動(dòng)開(kāi)齒穿條機(jī)：半自動(dòng)設(shè)備在手動(dòng)設(shè)備的基礎(chǔ)上，引入了部分自動(dòng)化裝置，如自動(dòng)送料、自動(dòng)穿條等功能。這有效降低了操作人員的勞動(dòng)強(qiáng)度，提升了生產(chǎn)效率，適用于中等規(guī)模的門窗生產(chǎn)企業(yè)。

Semi automatic toothed threading machine: Semi automatic equipment introduces some automation devices on the basis of manual equipment, such as automatic feeding, automatic threading and other functions. This effectively reduces the labor intensity of operators, improves production efficiency, and is suitable for medium-sized door and window production enterprises.

全自動(dòng)開(kāi)齒穿條機(jī)：全自動(dòng)開(kāi)齒穿條機(jī)具備高度自動(dòng)化的控制系統(tǒng)，從型材上料、開(kāi)齒、穿條到下料，整個(gè)過(guò)程都能自動(dòng)完成。不僅大幅提高了生產(chǎn)效率和產(chǎn)品質(zhì)量穩(wěn)定性，還減少了人工干預(yù)，降低了人為誤差。大型門窗生產(chǎn)企業(yè)通常會(huì)選擇這類設(shè)備，以滿足大規(guī)模生產(chǎn)的需求。

Fully automatic toothed threading machine: The fully automatic toothed threading machine has a highly automated control system, which can automatically complete the entire process from profile feeding, toothed threading, threading to unloading. Not only has it significantly improved production efficiency and product quality stability, but it has also reduced manual intervention and minimized human errors. Large scale door and window production enterprises usually choose this type of equipment to meet the needs of large-scale production.

設(shè)備優(yōu)勢(shì)

Equipment advantages

高效生產(chǎn)：開(kāi)齒穿條機(jī)通過(guò)優(yōu)化機(jī)械結(jié)構(gòu)和傳動(dòng)系統(tǒng)，極大地縮短了加工周期。以某品牌全自動(dòng)開(kāi)齒穿條機(jī)為例，每小時(shí)可加工型材 100 - 150 米，相比傳統(tǒng)加工方式，生產(chǎn)效率提升了數(shù)倍。

Efficient production: The toothed threading machine greatly shortens the processing cycle by optimizing the mechanical structure and transmission system. Taking a certain brand of fully automatic toothed threading machine as an example, it can process 100-150 meters of profiles per hour, which is several times more efficient than traditional processing methods.

高精度加工：設(shè)備采用先進(jìn)的數(shù)控系統(tǒng)和高精度的刀具，確保了開(kāi)齒和穿條的精度。加工后的門窗型材尺寸誤差極小，能夠?qū)崿F(xiàn)高精度的組裝，提升門窗的整體質(zhì)量。

High precision machining: The equipment adopts advanced CNC systems and high-precision cutting tools to ensure the accuracy of gear cutting and threading. The size error of processed door and window profiles is extremely small, enabling high-precision assembly and improving the overall quality of doors and windows.

穩(wěn)定性強(qiáng)：優(yōu)質(zhì)的材料和精湛的制造工藝，賦予了開(kāi)齒穿條機(jī)卓越的穩(wěn)定性和可靠性。設(shè)備在長(zhǎng)時(shí)間連續(xù)工作過(guò)程中，性能穩(wěn)定，故障率低，降低了企業(yè)的維護(hù)成本和停機(jī)損失。

Strong stability: High quality materials and exquisite manufacturing processes endow the toothed threading machine with excellent stability and reliability. The equipment has stable performance and low failure rate during long-term continuous operation, reducing maintenance costs and downtime losses for enterprises.

開(kāi)齒穿條機(jī)：操作規(guī)范與維護(hù)要點(diǎn)

Opening and threading machine: operating standards and maintenance points

操作規(guī)范

Operating specifications

準(zhǔn)備工作：操作人員在啟動(dòng)設(shè)備前，需仔細(xì)檢查設(shè)備的各部件是否完好，潤(rùn)滑系統(tǒng)是否正常，并清理工作臺(tái)上的雜物。同時(shí)，根據(jù)加工型材的規(guī)格，調(diào)整好設(shè)備的參數(shù)。

Preparation work: Before starting the equipment, the operator needs to carefully check whether the various components of the equipment are intact, whether the lubrication system is normal, and clean the debris on the workbench. Meanwhile, adjust the parameters of the equipment according to the specifications of the processed profiles.

加工過(guò)程：上料時(shí)，要確保型材放置平穩(wěn)、準(zhǔn)確，避免出現(xiàn)偏移。在設(shè)備運(yùn)行過(guò)程中，操作人員不得擅自離開(kāi)崗位，需密切關(guān)注設(shè)備的運(yùn)行狀態(tài)，如發(fā)現(xiàn)異常，應(yīng)立即停機(jī)檢查。

Processing process: When feeding, ensure that the profile is placed smoothly and accurately to avoid deviation. During the operation of the equipment, operators are not allowed to leave their posts without authorization and must closely monitor the operating status of the equipment. If any abnormalities are found, the machine should be stopped immediately for inspection.

下料與清理：加工完成后，小心取下加工好的型材，并及時(shí)清理設(shè)備工作臺(tái)上的碎屑和雜物，為下一次加工做好準(zhǔn)備。

Cutting and cleaning: After processing, carefully remove the processed profiles and promptly clean the debris and debris on the equipment workbench to prepare for the next processing.

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